Lexan Side Windows
Besides having a cheap track car, I also bought the CRX to try out
different things, so this past weekend I made up Lexan panels to replace
the rear side windows. Once I had the window removed, I traced the
outline onto a piece of cheap Plexiglas from Lowe's. The shape was cut
out using a jigsaw with a 18 tooth/inch blade. Once the Plexiglas was
cut, I made fine adjustments with sandpaper until I was happy with the
fitment. Now that the template was completed, I bought a sheet of
Lexan, at Lowe's and basically complete the same steps - traced the
template, cut out with jigsaw and make final tweaks with sandpaper.
Before I secured the Lexan panels, I had some other work. There were four holes that were used for clips that were welded closed and I sanded, primered, and painted the area where the panels are secured. When the paint dried, I lined up the panels, drilled holes and secured them with screws and nuts.
I still need to mask off a border area on the outside of the panels and this area will be painted black. This will clean up the look of the panels and create a finished look.
So far, I am happy with the way the panels turned out and learned some stuff for next time, which will be the rear hatch glass. As a side benefit, the new panels weigh five pounds less than the side glass panels.
Before I secured the Lexan panels, I had some other work. There were four holes that were used for clips that were welded closed and I sanded, primered, and painted the area where the panels are secured. When the paint dried, I lined up the panels, drilled holes and secured them with screws and nuts.
I still need to mask off a border area on the outside of the panels and this area will be painted black. This will clean up the look of the panels and create a finished look.
So far, I am happy with the way the panels turned out and learned some stuff for next time, which will be the rear hatch glass. As a side benefit, the new panels weigh five pounds less than the side glass panels.

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